As India surges forward in industrial innovation, the demand for efficient and eco-friendly hydrogen generation is growing exponentially. One of the most cost-effective and reliable technologies for on-site hydrogen production is the ammonia cracking system—an essential unit for industries like metallurgy, electronics, glass manufacturing, and heat treatment. With precision engineering, reliable performance, and local support becoming increasingly crucial, selecting the right Ammonia Cracker Supplier in Pune / Hyderabad / Bengaluru is more important than ever.
In this detailed blog, we explore the role of ammonia crackers in various industries, how they function, what makes a good supplier, and why Alkeynes Global Projects stands out as the go-to provider in Pune, Hyderabad, and Bengaluru.
What is an Ammonia Cracker?
An ammonia cracker is a device designed to break down anhydrous ammonia (NH₃) into its elemental components—hydrogen (H₂) and nitrogen (N₂)—using a catalytic thermal reaction process.
The Chemical Reaction:
2NH3→3H2+N22NH₃ \rightarrow 3H₂ + N₂2NH3→3H2+N2
How it Works:
- Pre-heating: Gaseous ammonia is passed through an electric or gas-fired heater.
- Cracking: In the reactor, the gas passes over a nickel-based catalyst bed at ~850°C.
- Separation: The cracked gas (75% H₂ and 25% N₂) is cooled and optionally passed through a dryer or purifier.
- Output: The resulting mixed gas is ready for use in hydrogen-hungry industrial processes.
This method is economical, compact, and efficient—especially when compared to electrolysis or SMR (Steam Methane Reforming) systems for small to medium gas demands.
Why Use Ammonia Crackers?
Here are several reasons why industries opt for ammonia cracking over other hydrogen production techniques:
- ✅ Lower Cost: Ammonia is cheaper to transport and store than pure hydrogen.
- ✅ On-Demand Hydrogen: Continuous generation ensures fresh, dry hydrogen supply.
- ✅ Compact Systems: Skid-mounted units save space and require minimal installation.
- ✅ Easy Maintenance: Simple design with fewer moving parts.
- ✅ Eco-Friendly: Produces fewer greenhouse gases compared to fossil-based methods.
Industries operating in cities like Pune, Hyderabad, and Bengaluru increasingly rely on ammonia crackers for hydrogen generation in annealing, sintering, brazing, and semiconductor fabrication processes.
Growing Industrial Hydrogen Demand in Pune, Hyderabad & Bengaluru
The cities of Pune, Hyderabad, and Bengaluru have emerged as advanced manufacturing and R&D hubs, making the need for efficient hydrogen supply critical.
📍 Pune:
- Automotive and auto ancillaries
- Forging, heat treatment, and metallurgy industries
- MIDC areas like Chakan, Pimpri-Chinchwad, and Talegaon
📍 Hyderabad:
- Semiconductor and electronics manufacturing
- Defense and aerospace industries
- Genome Valley and Pharma City manufacturing belts
📍 Bengaluru:
- Aerospace and aviation
- Precision tools, CNC machining
- Clean energy and battery research
Given the scale and technical demand of industries in these regions, partnering with a local, reliable Ammonia Cracker Supplier in Pune / Hyderabad / Bengaluru becomes an operational advantage.
Alkeynes Global Projects: Your Trusted Partner in Ammonia Cracking Technology
Alkeynes Global Projects is a reputed name in the design, fabrication, and supply of high-efficiency gas generation systems. With a strong presence in western and southern India, Alkeynes has become a preferred Ammonia Cracker Supplier in Pune / Hyderabad / Bengaluru due to its technical precision, turnkey execution, and strong after-sales support.
Key Features of Alkeynes Ammonia Crackers:
- 🔹 Nickel-Based Catalysts: Durable, high-performance catalysts with long service life.
- 🔹 Fully Automatic Operation: PLC/SCADA-based control with safety interlocks.
- 🔹 Stainless Steel Construction: Corrosion-resistant and suitable for long-term industrial use.
- 🔹 Dew Point Control: Integrated dryer units for moisture-free output gas.
- 🔹 Compact Skid Design: Easy to install, transport, and commission.
- 🔹 Purity Monitoring: Hydrogen purity analyzer with display and alarm systems.
Each unit is customized to meet the client’s flow rate, temperature, and purity requirements.
Technical Specifications
| Parameter | Value |
| Flow Range | 5 Nm³/hr – 500 Nm³/hr |
| Output Gas | 75% H₂ + 25% N₂ |
| Operating Temp | 800–850°C |
| Catalyst | Nickel-based |
| Power Supply | 230V / 415V AC |
| Automation | PLC with HMI/SCADA |
| Optional Add-ons | Deoxo units, Purifiers, Gas analyzers |
Why Choose Alkeynes for Your Ammonia Cracker Needs?
Here’s what sets Alkeynes apart from other suppliers in Pune, Hyderabad, and Bengaluru:
✅ Localized Support Network
- Fast installation and commissioning services in MIDC zones, industrial parks, and SEZs.
- Regional warehousing and spares availability for quick replacements.
✅ Turnkey Execution
- From site survey and utility planning to plant commissioning and operator training—Alkeynes handles everything under one roof.
✅ Custom-Built Systems
- Designed to fit the physical, operational, and regulatory conditions of your facility.
✅ End-to-End Documentation
- ISO, CE, PESO, and GMP-compliant documentation packages for audit-ready installations.
✅ Service & AMC
- Annual maintenance contracts, emergency breakdown services, catalyst replacement, and performance optimization.
Project Showcase: Ammonia Cracker Installation in Bengaluru
Client: AirTech Welders Pvt. Ltd.
Location: Peenya Industrial Area, Bengaluru
Requirement: On-site hydrogen for heat treatment furnace
Solution: Delivered a 50 Nm³/hr fully automated ammonia cracker with nickel catalyst, H₂ purity monitor, and downstream dryer.
Outcome:
- Reduced bottled hydrogen costs by 60%
- Achieved 99.9% uptime with zero safety incidents
- Complete ROI within 14 months
Safety & Compliance at the Core
Safety is non-negotiable when dealing with ammonia and hydrogen. Alkeynes ensures:
- Flameproof panels and heaters
- Pressure relief valves and rupture discs
- Gas leak detection and auto-shutoff systems
- Double-walled pipeline insulation
- Grounding and earthing as per IEC norms
Every unit undergoes hydro, pneumatic, and electrical testing before dispatch.
What Clients Say
“Alkeynes’ ammonia cracker system has transformed our hydrogen supply chain. Reliable, compact, and easy to operate. Their Pune service team is prompt and knowledgeable.”
– Mr. Ramesh Iyer, Operations Manager, Mahindra Heat Treat Pvt. Ltd.
“We installed their cracker unit in Hyderabad, and the performance has been flawless. Training and documentation were exceptional. Highly recommended.”
– Ms. Priya Varma, Director, IonCore Semiconductors
Installation Timeline
Here’s what a typical delivery schedule looks like:
- Technical Survey – 2 Days
- Custom Design & BOM – 5 Days
- Fabrication & QA – 15–20 Days
- Delivery & Installation – 5 Days
- Commissioning & Training – 2 Days
Total Timeline: ~30–35 working days from order confirmation.
The Future of Hydrogen in India
India’s National Hydrogen Mission aims to boost green and grey hydrogen adoption across industries. While green hydrogen infrastructure is still developing, ammonia cracking offers an immediate, scalable, and affordable solution for many MSMEs and manufacturing facilities.
As demand rises, partnering with an experienced Ammonia Cracker Supplier in Pune / Hyderabad / Bengaluru becomes the strategic move for long-term sustainability.
Final Thoughts
Hydrogen is no longer just the fuel of the future—it is the fuel of now. Whether you’re a heat treatment shop in Pune, a semiconductor facility in Hyderabad, or an aerospace unit in Bengaluru, on-site hydrogen generation through ammonia cracking offers:
- Operational independence
- Consistent purity
- Lower running costs
- Environmental benefits
With Alkeynes Global Projects, you’re not just buying a machine—you’re investing in engineering excellence, safety, and responsive service.
Contact Alkeynes Global Projects
📞 Phone: +91 7827503269
🌐 Website: www.alkeynesprojects.com
📧 Email: sales@alkeynesprojects.com
Looking for a reliable and certified Ammonia Cracker Supplier in Pune / Hyderabad / Bengaluru? Contact Alkeynes today to schedule a free consultation or request a detailed technical proposal.